Heat Exchanger Articles & Analysis
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Introduction to Pinch Technology
This document aims to give an overview of the fundaments of Pinch Technology. The reader will learn: How to obtain energy targets by the construction of composite curves. The three rules of the pinch principle by which energy efficient heat exchanger network designs must abide. About the capital-energy trade off for new and retrofit designs. Of the best way to make energy saving process ...
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WID-compliant Wessex Incineration (UK) - Case Study
This installation was Glosfume's first use of a new process designed to incorporate an innovative 'radiant heating tube' which allows fumes to cool prior to filter without the need for dilution air and/or a heat exchanger. This design has subsequently been successfully utilised on several similar rotary incinerator installations. The plant was the first to comply with strict Waste Incineration ...
By Glosfume
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Steam Turbine Rotor Transient Thermo-Structural Analysis and Lifetime Prediction
Market requirements for faster and more frequent power unit start-up events result in a much faster deterioration of equipment, and a shorter equipment lifespan. Significant heat exchange occurs between steam and turbine rotors during the start-up process and even more intensive heat exchange takes place during the condensation phase in cold start-up mode, which leads to further thermal stresses ...
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Filtration solutions for the energy sector
AZUD offers Taylor made solutions for any kind of process where water need to be treated: Recirculation cooling processes. Side stream filtration to remove all solids from the cooling tower. Make up water treatment, keeping elements like heat exchangers and nozzles free of problem. Protection for UF membranes in order to enhance its performance and make them last longer. Recirculation ...
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Several waste gas streams: Highly contaminated oxygen-free waste gas, and medium waste gas stream - Case Study
Example: Chemical industry Similar tasks: Petrochemical and pharmaceutical industries A producer of synthetic rubber creates a medium waste gas as well as a highly contaminated oxygen-free waste gas which contains primarily low hydrocarbons. The main waste gas stream is purified in a regenerative thermal oxidiser (RTO), while the oxygen-free waste gas passes through the CTP burner in the RTO ...
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Case study - Bakery ethanol
Overview A bread and bun bakery was faced with installing air pollution control equipment to control the volatile organic compounds (VOCs) emitted during their baking process. The local regulatory agency requires bakeries that generate over 25 tons of ethanol per year to reduce emissions by 95% by installing control devices on their ovens. The airstream that needed to be treated included ethanol ...
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Monitoring heat exchanger leaks in Paper plant - Case Study
The Situation A paper plant in the Eastern United States uses 500 gallons per minute filtered pond water for cooling lubricating oil in its paper line. The resulting warmed water is diverted to an onsite pond. Because the water is used to cool lubricating oil, the plant could not reuse the water in its pulping process for fears of possible oil contamination of the paper pulp. The Problem The ...
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Flooring manufacturer reduces operating costs with a customized heat recovery system - Case Study
Rising energy costs effect your bottom line. You don’t have to be a CFO to understand that energy costs are high and show little sign of relief these days. To combat the rising cost of natural gas, many companies that operate air pollution control systems are beginning to look at methods that economically recover heat for use somewhere else in their manufacturing operations. One leading ...
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Structure of Thin-Walled Multi-Channeled Parts Brazed Using Amorphous Foils
ABSTRACT Vastly different microstructures are formed in 304LN austenitic and Fecralloy® ferritic stainless steel joints brazed with Ni-15Cr-1.4B-7.25Si (MBF-51) and Ni-19Cr-1.5B 7.3Si (MBF-50), filler metals, respectively. These joints were cut from an industrial heat exchanger and a metallic catalyst support that were subjected to a short optimal brazing cycle in a vacuum furnace. A detailed ...
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Historic Lahaina Inn and Lahaina Grill Both Go Solar - Case Study
Lahaina Grill and Lahaina Inn have substantial energy needs from hot water to air conditioning to electrical. They contacted Haleakala Solar to come up with innovative solutions that would maximize the amount of energy saved and created for the money invested. The design engineers of Haleakala Solar hunkered down and came up a unique plan which incorporated several different techniques and ...
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Client - Automotive Part Casting Manufacturer, Kentucky, USA
As part of its energy review this global multi-national sought a means by which it could reduce its aluminium furnace running costs. After a period of technical consultation an Econotherm® GA 330 Gas to Air smooth pipe heat exchanger was selected for the installation. The original business case was approved on the basis of a $100K per annum saving against a total estimated project costs of ...
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Case Study - Helmsley Open Air Pool
Helmsley Open Air Pool is operated by a registered charity – the Feversham Memorial Trust – and opens from June to September each summer. The 1930s pool is 25m in length and 10m wide. The existing heating system comprised an oil boiler working in tandem with an electric heat exchanger. During the 2007 season the oil boiler broke down and was in need of replacement. To keep the pool ...
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Heat recovery system at a flooring manufacturer - Case study
Flooring Manufacturer Reduces Operating Costs with a Customized Heat Recovery System Rising energy costs effect your bottom line. You don’t have to be a CFO to understand that energy costs are high and show little sign of relief these days. To combat the rising cost of natural gas, many companies that operate air pollution control systems are beginning to look at methods that economically ...
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Experts in combustion control - Expert Paper
Fired heaters are integral to hydrocarbon processing (HP). Specifically designed for the reaction of fuel and air to produce extremely high gas temperatures, heaters transfer this energy to potentially highly flammable process fluids via heat exchangers. They consume large quantities of fuel, produce large quantities of emissions and are a potential safety hazard to personnel and plant. However, ...
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Tunisia 01 - ZE-60-DSG - Hybrid (Solar Concentrator Panels + Biogas-Fueled Gas Boiler) - Case Study
Plant: ORC ZE-60-DSG (custom) - one Module Nominal output: 60kWE Application: Didactic hybrid plant (solar concentrator panels + biogas-fueled gas boiler) Location: Outskirts of Tunis (Tunisia) Manager: State Educational Entity This plant – our first in Africa – is located in the region of Tunis, the capital of Tunisia. It is an experimental hybrid plant, built in collaboration ...
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Case study - Air-to-water heat exchanger reduces operating costs by $120,000 per year
OVERVIEW This pharmaceutical company had a 5,000 SCFM oxidizer that they were looking to relocate to another facility across the United States. The destruction rate efficiency and heat recovery expectation at the new location differed from the original design conditions at the current facility. ACTION An Anguil field service engineer went to site to inspect the unit. A report detailing the ...
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Feasibility Study and Development of Smart Energy Solution Using Various Renewable Energies
A feasibility study on the development of independent electricity supply systems entitled, “Feasibility Study and Development of Smart Energy Solution Using Various Renewable Energies” will facilitate integration of distributed region, elected Distributed Generators (DG) into smart energy solutions in Partner countries. This will allow several different DGs to be operated as a microgrid that can ...
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Improving Output and Quality with Better Maintenance
In the competitive industrial industrial landscape, companies are always striving to increase the quality and output of their products. As a result much attention is often given to refining processes, upgrading equipment, or improving management and planning. While these are certainly all effective, important factors to consider, another invaluable tool for increasing output and quality is better ...
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Trailblazer Pipeline Compressor Station - 4-MW WHP System - Case Study
Quick Facts LOCATION: Peetz, Colorado MARKET SECTOR: Oil and Gas, Midstream ANNUAL ELECTRIC OUTPUT: 27,600 MWh/year EQUIPMENT: Ormat Organic Rankine Cycle Heat Exchanger FUEL: Waste heat from turbines drive pipeline compressors IN OPERATION SINCE: 2009 ENVIRONMENTAL BENEFITS: Site produces virtually nemissions. Nwater is used. FINANCIAL BENEFIT: $10 million over 20 years YEARLY ENERGY ...
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US energy-dense storage system set to raise tower efficiency
Southern Research plans to commission by October 2017 a 1 MWh(th) energy storage demonstration unit using its high temperature thermochemical technology, following a recent funding boost from the US Department of Energy. The Alabama-based developer was one of 14 research groups which were awarded in September a combined $32 million from the US Department of Energy's SunShot plan. The federal ...
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