Arena - Industrial Pyrolysis Ovens
Diablocompact pyrolysis ovens, for thermal cleaning of machine parts, tools and screws. Easy installation, user friendly, safe for user and parts-to-clean, environmentally friendly. Santanaindustrial pyrolysis burn off ovens, designed for high quality cleaning of larger parts and large volumes.
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DIABLO and SANTANA "Heated Atmosphere" systems, ar...
DIABLO and SANTANA 'Heated Atmosphere' systems, are efficient and user friendly pyrolysis ovens with an accurately controlled atmosphere, designed for surface treatment of metals, specifically paint stripping, plastic removal, degreasing and rubber denuding.
Organic contamination evaporates and oxidises in a safely controlled low oxygen reactor chamber, efficiently sealed to guarantee accurate atmosphere control. Operating temperatures are between 320°-480°C. The cleaning cylce time is 2 to 6 hours, depending on the degree of polymer, paint or other coating and can be programmed in the PLC.
To meet with the stringent environmental legislation, Diablo and Santana pyrolysis ovens are standard equipped with an after-burner in order to treat the flue gases. No water is used to clean the flue gases, so no wastewater issues. The post-combustion chamber is intergrated into the compact design. An exhaust fan ensures the discharge of the cooled cleaned exhaust gases. As a result, it is not necessary to provide an insulated chimney.
Advantages of industrial pyrolysis oven cleaning
- safe, fast and reliable cleaning equipment
- unique loading system, short cycle time
- easy to install, easy and safe to operate
- compact lay-out, long machine life
- low maintenane, low energy consumption
- environmentally friendly cleaning of tools
- integrated afterburner for flue gas treatment
- mild temperature cleaning, no damaged parts
Working principle industrial pyrolysis oven
-The termperature control as well as the atmosphere inside the cleaning reactor are accurately controlled by an integrated programmed logic controller (PLC) for fast and thorough cleaning.
-Prior to insertion of the parts, the reactor of the pyrolysis oven can be pre-heated up to a stand by temperature or one can choose to load the parts-to-clean in cold condition.
-The loading frame (pneumatic door) slides out of the cleaning chamber when operated. The loading frame is now easily accessible from different sides to load the contaminated parts. Now parts can be loaded on to a loading platform.
-Multiple cleaning cylces can be programmed. The door is closed and the cleaning cycle will be activated automatically. When the cycle has come to an end, depending on the programmed parameters, the unit resumes stand by operation and the cleaned parts can be unloaded, or it cools down.
-The cycle itself can be freely programmed by a six stage cycle. Each stage of the cycle can be activated or tuned off, especially skipping the heat up phase and/or melting phase.
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