Industrial IoT Wireless Predictive Maintenance Sensor V3

• Industrial Grade IoT Wireless Predictive Maintenance Sensor
• High Grade K type thermocouple Connector and Probe
• Thermocouple Rating of 260°C (500°F) with ±2.2°C Accuracy
• AC Current Range up to 100A RMS Measurement
• Calculates RMS and MAX g Vibration
• Calculates RMS Velocity Vibration
• Calculates RMS  Displacement
• Calculates Peak Vibration Frequency
• Raw Time Domain Data for FFT analysis
• In Built FFT Analysis
• Noise Removal using Low-pass And High Pass Filter
• Frequency Range (Bandwidth) 1.56Hz ~ 6.4kHz
• Vibration Sample Rate up to 25.6kHz
• Encrypted Communication with 2 Mile Wireless Range
• Vibration Probe Operating Temperature Range -40 to +125 °C
• Wall-Mounted or Magnet Mounted IP65 Rated Enclosure
• Vibration Sensor with External Probe Option
• Multiple Probe Mounting Option 1/4 NPT, 1/4-28 UNF, And Magnet Mount
• Up to 500,000 Transmissions from 6 AA Batteries
• Many Gateway and Modem Options Available

The Industrial IoT Wireless Predictive Maintenance Sensor boasts up to a two-mile range using a wireless mesh networking architecture. The Predictive Maintenance Sensors are also known as Condition Based Monitoring Sensors. This IoT Preventative Monitoring Sensor consists of four of our most popular sensors in a single package to help control costs in most predictive maintenance applications. This Sensor include a Vibration Sensor, Thermocouple, 100 Amp AC Split Core Current Sensor, and a Machine Body Temperature Sensor.

How NCD’s Predictive Maintenance Sensors Work

Our IoT Wireless Predictive Maintenance Sensor samples vibration, acceleration, velocity, displacement, frequency, RMS current and temperature data. After data collection, our sensor will send a fixed user-designed transmission interval over your wireless network. This device comes with a 1.25-meter, split core current sensor, a 2-meter vibration probe (which will also measure machine body temperature) and a 1-meter thermocouple probe that makes installation straightforward and simple.

Exclusive NCD Predictive Maintenance Sensors Features

Our 3-Axis Vibration Sensor Characteristics include: Incorporating a 16-bit vibration and temperature sensor. This sensor will transmit highly accurate vibration data at user-defined intervals. These All-In-One Vibration Sensors can send computed and measured data thanks to Inbuild FFT and also RAW data for further processing on the user end. Using a 3-Axis Sensor as opposed to a 1-Axis (such as Piezo Sensors) users will achieve a much more accurate measurement count, and user friendly process.

Our Vibration and Temperature Sensor includes many features such as acceleration calculation, velocity calculation and time domain data analysis for FFT. As well as, user configurable data aggregation interval l ranging from one-second to 10-seconds. This type of sensor can be used in various applications. One, is for aircraft. This sensor can measure the about of “G-Force” during flight to protect the aircraft and passengers alike. This Sensor may also be used in automobiles to detect rapid deceleration, possible collision, and airbag deployment.

Our Industrial IoT Wireless Vibration Sensor samples 2048 samples each Axis and then calculates RMS and maximum vibration readings. This sensor then combines this data with temperature data into a packet and transmits the results to modems and gateways within wireless range.  Once the transmission is complete, the vibration sensor goes back to sleep, thus minimizing power consumption. Our Vibration Sensor can be used for a multitude of applications to gather data AND detect early faults from compressors, pumps, motors, conveyors, etc. All at a safe distance from the factory floor.

Our Thermocouple Sensor Characteristics include: Long Range Industrial IoT Wireless Predictive Maintenance Sensor, which is capable of measuring extreme high and low temperatures.  This wireless thermocouple includes one 5SRTC-TT-K-24-36 K-Type thermocouple probe from Omega.com with a 1m, 24 AWG connection cable, rated for temperature measurement applications up to 260°C (500°F) with an accuracy of ±2.2°C. This wireless thermocouple device comes with a K-Type connector, which can be used to connect higher temperature range thermocouple if needed. This sensor has a built-in hot and cold junction to provide highly accurate readings. This wireless IoT sensor is an ideal product for high temperature measurements, industrial boiler temperature measurements, liquid temperature measurement, and temperature monitoring of food storage units.

Our AC Current Sensor Characteristics include: Capabilities of measuring AC RMS current. The Long Range Industrial IoT Wireless Predictive Maintenance Sensor comes with a 100 Amp Split Core AC Current Sensor. Our Current Sensor can be applied to supervision of circuits, protection against over-current on machinery, motors, and various power supplies.

This Predictive Maintenance Sensor is powered by just six AA batteries and an operational lifetime of 500,000 wireless transmissions, a 10-year battery life can be expected. (Depending on environmental conditions and the data transmission interval.)

• Ideal for Wireless Vibration Measurement of Motors, Pumps, Compressors
• Wireless Industrial Vibration of Robotic Equipment, Conveyors, and Transport Vehicles
• Machine Health Monitoring for a Predicative Maintenance System
• Future Fail Detection for Industrial Machines
• Vibration Monitoring of Conduits, Pipes, and Air Passages
• Vibration and Temperature Monitoring for AWS, Azure, MQTT, Google, or your preferred Cloud Service