Model ATM-M1 - Full Automatic Tabbing Machine
From Solar Systems
This ATM-M1 is a versatile machine for completing the electrical interconnection of the PV-Solar module prior lamination. The machine is build in a modular style, depending on customer requirement functions can be added or removed. By using multiple vision camera's linked with the robot misalignment of the module can be corrected.
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Bottom module and top module side are assembled at...
Bottom module and top module side are assembled at the same time each side is using a vision camera. The wire preparation and placement is done by industrial robot and second robot is soldering the wire to the stringer wire. A computer controlled thermode soldering head is connecting the lead free wire to the stringer wire. Temperature and pressure are measured during the soldering cycle. Any deviation will be noticed and an alarm will follow.
The machine function includes preparation of tabbing wire from spool (450meter) through multiple wheels for elimination curved wires. At the bottom side a serial number is printed on the wire using fast curing and UV resistant ink. An connector and flux unit is included for easy connecting to the junction box. The machine can hold 360 connectors in quick exchangeable trays. The ATM-M1 can be operated inline with a stringer machine and/or lamination machine as well as an offline process.
Specifications
- Machine dimensions : (Ixwxh) 2,5 meter x 2,5 meter x 2,5 meter.
- Machine speed : Standard module (4+3 wires) within 65 sec including connector placement and serialization (for 2 and 3 busbar cells).
- Machine Accuracy : ± 0,1 mm repeatability, alignment of tabbing pattern by vision
- Module types : Machine can be programmed with unlimited number of tabbing patterns, 2 and 3 busbar systems included. Module size max. 2.0m x 1.0 m, min 1,5m x 0,6m.
- Module serialization : Inkjet system prints UV-resistant serial number and module type on tabbing wire.
- Tabbing wire : Tabbing wire thickness up to 0,4 mm, Tabbing wire with up to 10mm, wire finish - lead free
- Soldering : Thermode soldering with pressure and temperature feedback for quality control
- Operator interface : Operator friendly touch screen and interface. Manual adjustment of wire length and position via touch screen possible (behind password).
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